REV 2026.4 · MECHANICAL & HARDWARE

Piyush Salian

I design, prototype, and ship physical systems — from precision robotic actuators to production-grade CNC tooling. Twelve years turning schematics into hardware that holds up in the field.

12+
Years in field
48
Products shipped
500K+
Units manufactured
9
Patents filed
FIG 00 · PIYUSH SALIAN
03

Selected Work

PRJ-001
ROBOTICS

Helix Arm — Collaborative Manipulator

A 6-DOF collaborative arm with harmonic-drive joints and a custom force-sensing wrist, designed for sub-0.1mm repeatability at a fraction of incumbent cost.

Payload
5 kg
Repeatability
±0.08 mm
Reach
850 mm
Case Study
PRJ-002
ELECTRONICS

Cardia Pump Controller Board

A medical-grade controller PCB integrating motor drive, safety monitoring, and battery management into a sealed enclosure validated for 510(k) submission.

Standard
IEC 60601
Layers
8-layer rigid-flex
MTBF
75,000 hrs
Case Study
PRJ-003
MANUFACTURING

Apex CNC Tooling Fixture

A modular fixturing system for high-mix automotive parts, cutting setup time by 60% and enabling single-operator changeover across 14 part families.

Setup time
−60%
Tolerance
±0.01 mm
Part families
14
Case Study
01

About

FIG 01 · LAB FLOOR

Building machines that work as hard as the people who use them.

I'm a mechanical and hardware engineer based in Denver, Colorado. My work lives at the intersection of precision machining, embedded electronics, and design-for-manufacturing — the unglamorous discipline of making something reliable enough to ship by the thousand.

Over the last decade I've led hardware teams at two robotics startups and a medical-device OEM, taking products from napkin sketch through DFM, tooling, and full-scale production. I'm happiest with a caliper in one hand and a datasheet in the other.

Discipline
Mechanical / Hardware
Location
Denver, CO
Status
Open to select projects
Focus
Robotics · Medical · Aerospace
02

Experience

2021 — Present

Principal Hardware Engineer

Helix Robotics

Lead the mechanical design of a collaborative arm platform, owning the full stack from gearbox architecture through production tooling.

SolidWorksANSYSFusion 360Altium
Output2,000+ units in field deployment
2017 — 2021

Senior Mechanical Engineer

Cardia Medical Devices

Designed enclosures and mechanisms for a class-II infusion pump, navigating FDA design controls and sterilization validation.

CreoGD&TMoldflowDOE
Output500K+ units manufactured
2014 — 2017

Mechanical Engineer

Apex Automation

Built custom end-of-arm tooling for automotive assembly lines, optimizing cycle times and reducing failure modes on the floor.

InventorMastercamPLC logic
Output14 cells commissioned
04

Capabilities

CAD & Simulation

  • +SolidWorks
  • +Fusion 360
  • +Creo
  • +ANSYS Mechanical
  • +KeyShot

Manufacturing

  • +GD&T (ASME Y14.5)
  • +DFM/DFA
  • +Mastercam
  • +Injection Molding
  • +Sheet Metal

Electronics

  • +Altium Designer
  • +Embedded C
  • +I2C / SPI / CAN
  • +Power Electronics
  • +PCB Layout

Process & Compliance

  • +FDA 21 CFR 820
  • +ISO 13485
  • +DOE / Statistical Tolerance
  • +Root Cause / CAPA
  • +Pilot Production
05

Contact

Let's build something that holds up.

Available for consulting, contract hardware design, and full-time roles in robotics, medical, and aerospace. Typical response within two business days.

Email
piyush@salian-eng.dev
Phone
+1 (303) 555-0148
Based
Denver, CO · Remote-friendly